Easily Adjusted or Relocated Double Deep Versatile Pallet Rack With Telescoping Forks
Double Deep racking is similar to selective racking in that pallets are stored two rows deep instead of one. As a result, specialized pallet handlings equipment, such as a specialized forklift or a standard unit with a double deep handling attachment, is required for this type of racking. Our double-deep pallet racking system can provide up to 50% more storage space. Double deep racking, like selective pallet racking, allows you to store pallets two deep, increasing storage density on your rack.
When two racks are placed back-to-back, the rack's capacity is increased to four deep. Double-deep racking pallet handling systems are an affordable and efficient way to store products in many industries. Because you'll be accessing both rows of pallets from the same point, the last pallet you place on the rack will be the first to leave. This type of racking system is ideal for manufacturing, retail, or non-perishable products requiring a quick turnaround.
| Advantages of double deep pallet rack | Medium to low storage system |
| Floor level is not critical (front loaded) |
| Disadvantages of double deep pallet rack | Loss of storage locations as only same SKU can be stored in front storage positions |
| Recommended storage loss allowance 15-20% |
| LIFO inventory management |
| Limited storage height (10m) |
| Special trucks required |
| Poor visibility of rear upper storage levels |
| Reduced through-put rates when compared with Reach Trucks |
Specification of Double Deep Pallet Rack Truck:
| Aisle Width | Storage Area | Operating Aisle Area | Through-put Rate | Lift Height |
| 3.0 to 3.5m (medium width) | 55% | 45% | 12-18pph | up to 9.5m |
Key benefits and Features of the Double Deep Pallet Racking System include:
- Increased storage capacity compared to the selective pallet racking system.
- Pallet access is kept simple and relatively quick, allowing for 50% direct access and a reasonable turnover of goods.
- The system offers a good space utilization rate of all available locations, typically above 80-90%.
- Versatile and customizable with a variety of safety features, designs, and accessories
- The intermediate system between adjustable selective pallet racking systems and compact high-density systems.
- LIFO system, where the last pallet on the racking will be the first to pick up.
- A more efficient system that eliminates unnecessary aisles and increases the use of available space.
- Double-deep pallet racking systems are suitable for any unit load.
- As with the adjustable pallet racking system, the assembly and disassembly process and component replacement are quick and easy.
- Save time and effort in handling unit loads and achieve fast inventory turnaround.
- Double deep pallet racking is designed to allow reconfiguration or expansion of it to meet storage needs.
- High level of security due to the wide range of accessories that can be combined.
Main Applications of Double Deep Racking for Pallets:
- Warehouses that contain more than one product pallet per special storage unit.
- Storage of the same or identical types of products.
- Warehouses with stock with a medium or long-term useful life. Double deep pallet racking is a last-in, first-out system not recommended for very perishable products.
- Warehouses with a robust inventory management system where restricted access to all pallets is not an issue.
- Warehouses that need a balance between accessibility or selectivity of unit loads and increased storage capacity.
Considerations for building a Double Deep Pallet Racking System
A double deep pallet racking system's construction necessitates some special considerations due to its unique structure. We can assist you in developing the most efficient design that takes into account all critical factors, as well as performing the quickest and safest installation.
New Forklifts Are Required
The purchase of new forklifts, specifically double deep reach trucks, may consume the majority of your budget for using a double-deep pallet racking system. If you are not ready to make such a large investment, you could consider adding an extension or counterbalance feature to your existing forklifts. Incorporating new technology, techniques, and elements into the design and construction of your warehouse can significantly increase its efficiency.
Using a double-deep pallet racking system can help you increase your throughput significantly. However, without the assistance of experts such as ironstone, there is a good chance you will not be able to maximize the potential and capacity of your new investment. Allow us to handle the design and installation of your double deep pallet racking system so that it meets your profit goals.
Total Floor Area
If you want to switch to a double deep pallet racking system, you must completely scrap your existing pallet racking layout. The final layout will be greatly influenced by pairing rows of racks. While this type of pallet racking can significantly improve the efficiency of your warehouse space, it may not be the best option in some cases, particularly when certain stationary features must be considered.
Safety
Because of the increased depth, placing and accessing pallets may be more difficult than in a single-deep racking system, so there are some safety concerns to be aware of. Pallet racking accessories, such as guide rails and wire mesh, that aid forklift operators in correctly locating pallets, may help mitigate these issues.
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